Tsawg-Tsuas Kub Sealable PVC / PVDC Txheej: Zog-Kev ntim tau zoo nrog kev ua kom tawv tawv tawv

Tsawg-Tsuas Kub Sealable PVC / PVDC Txheej: Zog-Kev ntim khoom zoo nrog kev ua kom tawv tawv tawv

Khoom npe:
Tsawg-Temperature Sealable (LTS) PVC/PVDC Coated Film

Nws yog dab tsi:
Ib qho -web coated qauv qhov twg PVDC txheej yog hloov nrog ib tug proprietary low-melt additive, tso cai rau cua sov sealing ntawm kub30-40℃qis duadua li cov pa PVC / PVDC laminates. Lub sealant functionality yog kev koom ua ke rau hauv PVDC txheej nws tus kheej - tsis cais PE lossis lwm txheej sealant. Qhov no txhais tau tias koj tau barrier thiab sealability ntawm ib txheej.

Yog vim li cas "low{0}}kub sealable" tseem ceeb:
Standard PVC / PVDC yuav tsum tau kaw lub puab tsaig ntawm 130-160 degree. Peb LTS version seals huv si ntawm95-120 degree. Qhov tshwm sim: tsawg zog, nrawm dua, thiab tsis muaj kev puas tsuaj rau cov khoom rhiab heev (probiotics, chocolate, cheeses, kub -sensitive APIs).

Kev tsim kho:

Base web:PVC (qhib, thermoformable, 150-250µm)

Functional txheej:LTS- hloov kho PVDC (20–40 g / m²) - ua raws li ob qho tib si oxygen / noo noo barrier thiab cua sov- txheej sealable

Tsis muaj txheej sealant ntxiv- cov qauv nyias nyias, tus nqi qis dua, cov khoom siv tsawg dua los tswj

Muaj qhov dav:150-1200 hli
Txheem thicknesses: 180µm, 200µm, 230µm, 250µm
Xim:Ntshiab, dawb (titanium dioxide loaded), lub teeb - cuam tshuam xiav (rau kev zoo nkauj)

Cov txiaj ntsig tseem ceeb (Lub zog & Ua kom pom tseeb)

30-40% tsawg sealing zog ib pob
Qhov kub qis dua txhais tau tias tsawg dua hluav taws xob kos rau ntawm cov khoom sib khi. Kev ntsuas tiag tiag: hloov ntawm 150℃mus rau 110℃tau txais kev cawmdim Dutch ncuav qab zib packer € 4,200 / xyoo hauv hluav taws xob ntawm ib kab HFFS.

Cov kab nrawm dua - tib lub foob kev ncaj ncees
Because you don't need long dwell times to reach high temperatures, you can increase cycles by 8–12%. We've validated up to 350 packs/minute on a Bosch blister line with seal strength >20 N / 15 hli

Ruaj khov tev lub zog hla lub qhov rais dav dav
Cov neeg sib tw qis-temp films feem ntau muaj lub qhov rai nqaim (xws li, ua haujlwm ntawm 105℃tab sis ua tsis tiav ntawm 115℃). Peb LTS txheej tswj18-24 N / 15mmlos ntawm 95℃mus rau 125℃(kev xeem txoj kev ASTM F88). Qhov ntawd yog 30℃sealing qhov rais - zam txim rau cov tshuab qub nrog kub hloov pauv ± 5 degree.

Tsis muaj "hlawv- dhau" ntawm nyias- cov khoom siv phab ntsa
Qhov kub sealing siab tuaj yeem yaj cov npoo ntawm cov kab noj hniav nyias nyias los yog cov cheese wedges. Ntawm 105 degree, cov khoom nyob twj ywm txias thaum lub foob foob. Ib qho nqaij processor tau tshem tawm 90% ntawm cov dej xau los ntawm kev foob - ntxias cov meltback.

Tib yam barrier raws li tus qauv PVDC
Qhov qis-kub additive tsis cuam tshuam OTR lossis WVTR. Tested side-los ntawm-side: OTR 3.8 vs 4.0 cm³/m²·day, WVTR 1.5 vs 1.6 g/m²·day – nyob rau hauv qhov kev ua yuam kev.

Quality Assurance (Dab tsi peb kuaj txawv rau qis-Temp Seals)

Hauv -kab soj ntsuam ntawm qhov kub thiab txias pib (SIT):
Peb siv tus kub -tack tester txhua 2000m ntawm kev tsim khoom. Lub hom phiaj SIT: 92-98 degree. Yog tias SIT drifts saum toj 100 degree, kab kho cov txheej txheem txheej hauv lub sijhawm tiag tiag (kaw-loop tawm tswv yim).

Peel lub zog tom qab nrawm aging:
Cov ntsaws ruaj ruaj muaj hnub nyoog ntawm 40℃/ 75% RH rau 3 lub hlis, ces kuaj. Yuav tsum tau: tev lub zog yuav tsum tsis txhob poob ntau tshaj 15% ntawm tus nqi pib. Peb cov txheej LTS feem ntau poob<8%.

Cold peel test (cov khoom tub yees):
Many low-temp seals become brittle at 4°C. We test peel strength at 4°C and –18°C. Our coating retains >80%.

Ntau-rau- ntau qhov sib xws:
Peb khaws cov qauv siv ntawm txhua pawg thiab khiav qhov sib piv txhua lub lim tiam ntawm lub tshuab ntsuas thoob ntiaj teb (Instron). CV (coefficient ntawm variation) rau tev lub zog hla 12 pawg sib law liag:<6%. That's the "consistent" in our headline.

Certificate of Analysis muaj xws li:

Foob lub zog ntawm 100 degree, 110 degree, 120℃(txhua nrog 3 rov ua dua)

Kub tack ntawm 0.2s nyob (simulates siab - kab ceev)

OTR / WVTR

Txheej hnyav (XRF)

Cov Khoom Siv Khoom (Qhov twg qis-Temp Sealing yog Game-Changer)

Chocolate & confectionery (kub-sensitive):

Chocolate-coated wafers, pralines, cov duab raws caij nyoog - txheem sealing melts cocoa butter, ua rau muaj roj tawg. Peb LTS seals ntawm 100 degree, tawm hauv chocolate ci. Ib tug Belgian chocolatier ncua lub neej txee los ntawm 4 lub hlis tom qab hloov.

Cov tshuaj Probiotics (cov kab mob nyob):

Feem ntau cov probiotics degrade tshaj 40 degree. Blister sealing ntawm 120℃tua 20-40% ntawm CFUs. Peb 100℃foob txo CFU poob rau<5% – proven by third-party lab.

Fresh pasta & tortillas (tsis muaj ua ntej- ua noj):

Kub foob kub ib nrab ua rau cov npoo ntawm cov ntawv nplej tshiab. LTS ntsaws ruaj ruaj ntawm 95℃tawm cov khob noom cookie tsis hloov - zoo dua qab zib tom qab ua noj.

Moz cheeses (Camembert, Brie, tshiab mozzarella):

Txheem sealing nias lub cheese tawm ntawm lub pob vim tias kub kub softens cov khoom. Tsawg-temp seal daim ntawv yam tsis muaj extrusion. Ib tug Fabkis los ntawm ager txo cov khoom giveaway los ntawm 12%.

Pharmaceuticals nrog qis- melting-point excipients:

Suppositories (bases: cocoa butter, Witepsol) yaj saum 34℃- tsis tuaj yeem kaw nrog cov yeeb yaj kiab. Peb LTS ntsaws ruaj ruaj ntawm 100℃ntawm flange nkaus xwb, tsis hloov cov cua sov rau hauv kab noj hniav. Kuaj nrog suppository blister packs - tsis muaj deformation.

Tsis pom zoo rau:

Cov khoom uas yuav tsum tau retort lossis boiling dej kom tsis muaj menyuam (peb cov txheej LTS tsis hla -txuas).

High-speed liquid filling where jaw temperature must be >130℃kom qhuav cov ntsaws ruaj ruaj (siv tus qauv qib).

Factory Showcase (Tshwj xeeb rau cov txheej txheem qis-Temp Formulations)

Dedicated txheej taub hau rau kub -sensitive additives:
Peb PVDC dispersion mixing tank yog tsho nrog dej txias (10 degree) los tiv thaiv kev ua kom ntxov ntxov ntawm qhov qis - kub additive ua ntej txheej. Feem ntau cov neeg muag khoom sib xyaw ntawm chav tsev kub - peb tsis ua.

Txheej txheej:
Rov qab gravure nrog 120-kab anilox cov menyuam - siv 3-4µm ntub zaj duab xis. Kev ziab yog ua tiav nyob rau hauv peb cheeb tsam: 50 degree, 70 degree, 90℃(mob ramp kom tsis txhob skinning lub additive).

Hauv - kab Fourier Transform Infrared (FTIR) spectrometer:
Ntsuas cov tshuaj hauv lub xeev qis -temp additive hauv lub sijhawm. Yog tias kuaj pom oxidation lossis degradation, cov batch yuav raug tso tseg. Qhov FTIR no tau ntsuas txhua lub lim tiam nrog cov qauv siv zaj duab xis.

Cov cheeb tsam ntau lawm:

Kub: 22 ° ± 2 ° C

Cov av noo txheeb ze: 45% ± 5% (qhov tseem ceeb - siab dhau thiab qis -temp additive absorbs noo noo, hloov cov khoom foob)

Engineers ntawm cov neeg ua haujlwm:
Ob txheej chemists nrog PhDs nyob rau hauv polymer physics (ib tug yav tas los los ntawm ib tug loj PVDC tsim nyob rau hauv Teb chaws Europe). Lawv lis kev cai SIT tuning rau cov neeg siv khoom - piv txwv li, "Kuv xav tau kev sib khi kom pib ntawm 85℃rau ntim khoom khov."

Thib peb-kev lees paub ntawm tog neeg:
Peb cov txheej LTS tau raug lees paub los ntawm Fraunhofer Lub Tsev Haujlwm rau Txheej Txheem Engineering thiab Ntim (IVV) hauv Tebchaws Yelemees. Tshaj tawm muaj nyob rau ntawm kev thov.

FAQ (Tshwj xeeb rau qis-Temp Sealable Coatings)

Q1: Puas yog qhov qis - qhov kub thiab txias ntxiv cuam tshuam rau PVDC thaiv lub sijhawm ntev -?
A: Tsis yog. Peb tau kuaj nrawm nrawm ntawm 50℃rau 12 lub hlis. OTR nce los ntawm tsuas yog 7% - tus qauv PVDC nce los ntawm 5-10% raws li tib yam kev mob. Cov additive yog chemically tshaj.

Q2: Kuv tuaj yeem siv tib lub puab tsaig sealing li kuv zaj duab xis tam sim no?
A: Yog, tab sis koj yuav tsum txo qhov kub thiab txias (pom tseeb). Lub puab tsaig siab tseem zoo li qub. Txawm li cas los xij, peb pom zoo kom hloov mus rau Teflon- lub puab tsaig coated yog tias koj muaj ib qho - nws tiv thaiv kom tsis txhob ua raws li qhov qis qis no. Peb suav nrog daim ntaub ntxuav lub puab tsaig dawb nrog txhua tus qauv yob.

Q3: Yuav ua li cas yog tias kuv kab khiav kub tshaj qhov koj pom zoo (xws li, 130℃los ntawm kev sib tsoo)?
A: Cov yeeb yaj kiab tseem yuav kaw, tab sis koj tuaj yeem tau txais "stringing" (melted txheej rub cov hlua ntev). Nws yuav tsis ua rau koj lub tshuab puas, tab sis tev lub zog yuav poob mus txog 12 N / 15mm. Peb qhia kom teem lub siab - tswb ntsuas kub ntawm koj tus maub los ntawm 125℃.

Q4: Puas yog cov zaub mov txheej no- tiv tauj tau pom zoo hauv Asmeskas thiab EU?
A: Yog. Cov tshuaj ntxiv yog nyob rau hauv daim ntawv teev npe zoo ntawm EU 10/2011 (nrawm 1161 - hloov kho polyvinyl cawv copolymer). Rau FDA, peb muaj Tsab Ntawv Tsis Pom Zoo rau cov khoom ntxiv uas yog ib feem ntawm PVDC hauv qab 21 CFR 177.1690. Muab cov ntaub ntawv tag nrho.

Q5: Koj puas tuaj yeem ua lub foob "yooj yim-peel" (tsawg tev quab yuam) rau cov neeg laus- ntim khoom zoo?
A: Yog lawm, los ntawm kev kho cov additive concentration. Peb tuaj yeem kho tev lub zog los ntawm 8 N / 15mm (yooj yim-tev) mus rau 28 N / 15mm (tamper- pom tseeb). Qhia koj lub hom phiaj thaum xaj.

Q6: Tus nqi piv rau tus qauv PVC / PVDC li cas?
A: Peb cov txheej LTS yog kwv yees li 8-12% kim dua ib kg vim muaj cov khoom ntxiv. Tab sis vim tias koj tuaj yeem khiav 30% sai dua thiab siv lub zog tsawg dua, qhovtag nrho tus nqi ib pobfeem ntau yog 4-6% qis dua. Peb muaj lub laij lej nqi - nug nws.

Q7: Kuv yuav tsum luam tawm ntawm qhov tsis yog - sealing sab. Lub tshuab luam ntawv puas yuav cuam tshuam rau txheej?
A: Tsis yog, tsuav qhov ziab kub nyob qis dua 80 degree. Peb pom zoo UV flexo lossis txias hnyav gravure. Yog tias koj siv kub- huab cua kom qhuav saum 100 degree, txheej txheej ntawm sab nraud tuaj yeem ua ntej- foob rau nws tus kheej. Peb tuaj yeem muab cov qauv "luam tawm- nyab xeeb" nrog cov txheej thaiv tshav kub - ntxiv $ 0.15 / kg.

Q8: Yuav ua li cas rau recycling? Cov additive puas ua rau nws nyuaj?
A: Tsis muaj ntau tshaj li tus qauv PVDC. Cov tshuaj recyclers txais nws. Rau incineration, cov additive tsis yog -halogenated thiab hlawv huv si. Peb tsis thov rov ua dua tshiab; peb thov zog efficiency.

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